v0.162.0 — R-71(a): the apply-bridge settle-gate (kills the F10 day-0 race)
The day-0 race (DIAG-f10): a fresh box boots below the operator floor, the apply-bridge consumes the single-use offsite password, then ~35s later the managed auto-floor update replaces the container mid-install -> the new process finds no installed key -> consume -> 404 -> offsite dead until an operator Re-issue. Recurs on every onboarding whose ISO floor lags the managed floor. Ordering-only fix (consume/install/persist internals + the 404-no-oracle contract + the Consumer UNTOUCHED; R-71(b) rejected-by-design): - New seam offsiteapply.SettleProvider.SettleState() + SettleFunc adapter over the self-updater's own GetFloor()/IsUpdateRunning() (no second floor path). - Bridge.AwaitSettle polls 10s BEFORE the 3-min Reconcile ctx: defers while an update runs or the box is below the known floor; GOes at/above floor on the first poll with zero added latency (B'). Bounds 90s floor sub-bound / 5min overall, both GO+WARN (hub that can't serve a floor can't serve a consume -> no burn risk; R-71c is the belt). ReconcileWhenSettled = gate then reconcile. - main.go: bridge goroutine moved after the updater is built; wired only when an updater exists (nil Settle = reconcile immediately, old behavior). Finding: the floor is in-memory (report-ACK ~5-10s), NOT persisted -> unknown on any restart until the first ACK; the 90s sub-bound is sized to that. Tests (injectable clock, fake SettleState, recorded Consumer): A-E + nil-provider + cancelled-gate. Four red-proofs all observed FAIL then restored: gate removed / updateRunning branch / floor sub-bound / overall bound. Deferral paths ship unit-proven + red-proofed, NOT live-fired -- their precondition is now structurally prevented by the v1.25.0 build gate. Layering: gate prevents, (a) defers, (c) heals. Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01N7Drmtm2RzoqbkJZCNSFNQ
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| `report.SetPendingLogTails` + `buildLogTailsSection` | controller/internal/report/logtail.go | ACK `log_tail_requests` → next report `log_tails` | THE pull-based ACK-flag pattern (hub asks, controller pushes next cycle) — copy for any new hub→box request | Consume-once drain at BuildReport; failed push re-arms from the hub's still-pending request; NEVER add a hub→controller push channel |
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| `metrics.FetchContainerLogTail` | controller/internal/metrics/logscanner.go | `(name, tailLines) (string, error)` | Raw per-container `docker logs --tail=N` | 15s timeout; caller caps/redacts (capTailLines) |
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| `ConfigRefresher.Reconcile` | controller/internal/report/config_refresh.go | `(ackVersion int)` | Pull-based config refresh | Re-pulls controller.yaml (re-merging local_api), then graceful self-restart; first-run = baseline, no restart |
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| `offsiteapply.SettleProvider` / `SettleFunc` / `Bridge.AwaitSettle` / `ReconcileWhenSettled` (R-71a, v0.162.0) | controller/internal/offsiteapply/offsiteapply.go + seams.go | `SettleState() (version, floor string, updateRunning, floorKnown bool)` | THE settle-gate: defers the offsite one-time-password consume past a managed day-0 floor-update (the F10 race). Wire the `SettleFunc` adapter over `updater.GetFloor()`/`IsUpdateRunning()` — **the updater's knowledge is the ONE floor source; never fetch the floor a second way**. Gate ONLY the bridge goroutine, and only when an updater exists (nil `Settle` = reconcile immediately). Bounds `settlePoll`/`settleFloorSubBound`/`settleOverallBound`; the floor is in-memory (report-ACK-derived, ~5–10 s), NOT persisted → unknown until the first ACK on any restart. Inject `Now`/`Sleep` in tests (no real sleeps). B′: at/above-floor GOes on the first poll, zero wait. Do NOT touch the consume/persist order or the 404 contract — ordering only |
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| `bootstrap.MaybeIngest` / `RefreshConfig` | controller/internal/bootstrap/bootstrap.go | bootstrap.json → controller.yaml | Day-0 + refresh | Overwrites controller.yaml, NEVER settings.json |
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| `api.GracefulSelfRestart` | controller/internal/api/selfrestart.go | `(logger)` | Controller self-restart | Detached exit; bootstrap unit re-runs the image |
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| `Settings.AddPendingEvent/DrainPendingEvents` | controller/internal/settings/settings.go | offline event queue | Events while hub unreachable | — |
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