v0.144.1 code: the wrapper survives a dead reader (BrokenPipe) so a killed pass still keeps its report; the agent looks for kept copies every 5 min (R-868, measured live)

Co-Authored-By: Claude Opus 5.5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_0159rPz1ZhFKsS53msqPYxtS

CHANGELOG.md

@@ -1,3 +1,53 @@
+## v0.144.0 — R8 measures the real download; an OS pass reports even when its agent was killed; the debug pass runs with the hub away (R-865, R-868, R-866) (2026-10-05)
+
+Released by `scripts/release-agent.sh`: binary sha256 `f18093c3466749ec4cd47f83f97a401160a24bad1e704f1183051adad14db928`,
+config bundle `felhom-config-bundle.json` sha256 `6acf42fe46df5223384d767801cb2bf73238ba4dab82debb7811ca2f790591d8`.
+The wrapper `felhom-os-apply` changed, so a box needs BOTH the signed `agent_update` and the signed `agent_config_update`.
+
+- **R-865.** `download_bytes` runs `apt-get --print-uris` WITHOUT `-s`: with `-s` apt prints the simulation and no URI
+  list, so R8 summed 0 B and only its 500 MB floor ever applied. `--print-uris` alone downloads nothing (measured on
+  9202: the archive cache and the versions unchanged). The test fake now answers like real apt (with `-s`: no URIs),
+  and `test_R8_counts_the_real_download` / `test_download_bytes_never_simulates` pin it.
+- **R-868.** The wrapper writes every apply pass's report to `<plan dir>/report-<run>-<layer>-apply.json` before it
+  prints it (root writes into the agent's dir: the dir opened O_NOFOLLOW and checked to be the agent's own, the file
+  created O_EXCL|O_NOFOLLOW, 0600, handed to the agent). The plan now carries `run_id`, `trigger`, `ring`, echoed in
+  the report. The agent deletes the copy once the hub has the report; a copy left on disk (the agent was killed, or
+  the hub was away) is sent at the agent's start and before every pass (`Leg.SendUnsent`), then deleted. A pass lock
+  (flock on `pass.lock`, across the daemon and a selftest) keeps the sender off a pass that is still running.
+- **R-866.** The daemon saves the hub's newest os_update block (`os-update-block.json`); `--selftest=os-update` uses it
+  when the hub cannot be reached and says so in its header (`block=SAVED(<time>; hub unreachable: …)`); with no hub
+  and nothing saved it does not run.
+- Tests: `configs/test_felhom_os_apply.py` (UnsentReport, SaveReportOnDisk — real files, symlink cases), Go
+  `TestR868_*`, `TestR866_*`. Red-proofs: `felhom.eu/documentation/audits/night-fixes-2026-10-05/part{C,D}/`.
+
+## v0.143.0 — the config bundle: a signed route for a box's root-owned files (R-840, decision 96) (2026-10-04)
+
+Released by `scripts/release-agent.sh`: binary sha256 `41c0d3060013dfda795262147454248149bee0888c0935170fdb85de6e7a35da`,
+config bundle `felhom-config-bundle.json` sha256 `8d7273cf5313ef62b867cb6f831c631923a436452d6f90b8ff7f0771170396ba`.
+
+- **The bundle.** Every root-owned file the installer's step 5 writes (sudoers ×2, the five wrappers, the crash guard
+  and its units, the agent and rollback units, the start-limit drop-in, the mgmt watchdog, the OOB belt's files) as ONE
+  reproducible JSON file, built by `scripts/build-config-bundle.py` from `BUNDLE_FILES` in `configs/felhom-os-apply`
+  (one table) and published beside the binary. The installer (1.31.0) installs the same file.
+- **The route.** A signed `agent_config_update` {agent_version, bundle_sha256} (`felhom-opsign -op agent_config_update
+  -bundle-sha256 …`). The agent is the courier (downloads, checks the sha, hands over); `felhom-os-apply` mode `bundle`
+  verifies it ITSELF: the operator signature against the root-owned `/etc/felhom/operator-signers` (or, when that file
+  is missing, ONLY the installer's pinned key, after which it creates the file with exactly that key), the host binding,
+  the window, its own nonce; the bundle sha; every path in `BUNDLE_FILES` (R16) and never a trust file (R17); every
+  content check before the first write (visudo, sh/bash -n, python, unit sections, the RuntimeDirectory guard, User=,
+  nft -c, and that the route itself survives). Atomic per file, previous copies kept under
+  `/var/lib/felhom-os-apply/bundle-prev/`; a self-check after (visudo -c, `sudo -l` lists the route, the new wrapper's
+  `--self-check`, the self-update wrapper's usage, the crash guard's status = kernel.panic); any failure puts every
+  previous copy back. A newly installed crash guard is started (`enable --now`: kernel.panic for this boot, no reboot).
+  Record `/etc/felhom/config-bundle.json`; the agent reports it as `system.config_bundle`, the facts mode adds drift.
+- **Bootstrap.** A box whose `felhom-os-apply` predates 0.143.0 cannot take the first bundle by the route (nothing on it
+  can write a root file from a signed job): `felhom.eu/scripts/felhom-bundle-bootstrap.sh` is the one by-hand step.
+- **`build-golden.sh` 3.2.0** (not part of the binary): `GOLDEN_GUEST_PKGS` brings the template to exactly the
+  approved guest release (only installed packages, never newer, never a removal or a new package) and prints the
+  first-night count.
+- Tests: `configs/test_felhom_config_bundle.py` (43; 22 of 22 mutants red), `internal/osupdate/bundle_test.go`,
+  `internal/hub/bundle_record_test.go`. Live: `felhom.eu/documentation/audits/r840-config-bundle-2026-10-04/partB/`.
+
 ## v0.142.1 — a Docker step no longer leaves the controller and traefik blind (R-858, `09` decision 95)
 
 > **RELEASED 2026-10-04** by `scripts/release-agent.sh` — tag `v0.142.1` (`4950030`), sha256

CONTEXT.md

@@ -1,5 +1,13 @@
 # CONTEXT — felhom-agent working state
 
+> **2026-10-04 night — v0.143.0 RELEASED + vouched (R-840, decision 96): the config bundle.** `felhom-os-apply` mode
+> `bundle` (signed `agent_config_update`, verified by the wrapper itself; trust files never bundle paths) +
+> `--install-bundle` (installer 1.31.0); `BUNDLE_FILES` is the one table; `scripts/build-config-bundle.py`;
+> `release-agent.sh` publishes it. A box whose `felhom-os-apply` predates 0.143.0 needs ONE by-hand bootstrap
+> (`felhom.eu/scripts/felhom-bundle-bootstrap.sh`) — done on both demo boxes; Tester 2 waits for the operator (R-862).
+> Both demo boxes: agent 0.143.0, bundle 0.143.0 (record `/etc/felhom/config-bundle.json`). R-861 found: the sudoers is
+> root-equivalent. `build-golden.sh` 3.2.0 (`GOLDEN_GUEST_PKGS`). Runbook `felhom.eu/documentation/runbooks/config-bundle.md`.
+
 
 > **2026-09-25 night — v0.133.0 AND v0.134.0 DELIVERED to both demo boxes (CC-signed `agent_update`, ruling 1);
 > restore test back ON (the `-1` config kept as `agent.json.night-0925-off`). v0.134.0 = R-685:** `backup/runner.go`

REPORT.md

@@ -1,2 +1,19 @@
-- v0.142.1 (same day, ruling 95): a Docker step restarts the containers that mount the docker socket, and the health
+# REPORT — agent v0.143.0: the config bundle (R-840) — 2026-10-04
-  rule checks the controller reaches Docker (R-858, found live by the operator on demo-felhom).
+
+**What:** a signed route for a box's root-owned files. `felhom-os-apply` gained mode `bundle` (signed
+`agent_config_update`, verified by the wrapper itself) and `--install-bundle` (the installer's root entry);
+`BUNDLE_FILES` is the one table of 22 paths; `scripts/build-config-bundle.py` builds it reproducibly;
+`release-agent.sh` publishes it beside the binary; the agent reports `system.config_bundle`; `felhom-opsign` signs it.
+Also `build-golden.sh` 3.2.0 (`GOLDEN_GUEST_PKGS`).
+
+**Released:** v0.143.0, binary `41c0d306…`, bundle `8d7273cf…` (reproducible), vouched in the hub with golden 0.293.0.
+**Delivered:** demo-hp and demo-felhom (signed `agent_update`), then the one-file bootstrap, then the bundle by the
+signed route (0 written of 22; probe 71/71). demo-hp also: a wrong sha refused, a one-line change and its undo, a replay
+rejected. Tester 2: the signed `agent_update` queued (operator ruling 97); its bundle waits for the operator's
+bootstrap (R-862).
+
+**Tests:** `configs/test_felhom_config_bundle.py` 43 (22 of 22 mutants red), Go `internal/osupdate/bundle_test.go`,
+`internal/hub/bundle_record_test.go`; `go vet ./... && go test ./...` rc=0; gates green.
+**Found:** R-861 — the sudoers already lets the agent user reach root (read, not exploited).
+Evidence and the full report: `felhom.eu/documentation/audits/r840-config-bundle-2026-10-04/`,
+`felhom.eu/REPORT-r840-config-bundle-2026-10-04.md`.

REUSE.md

@@ -17,6 +17,8 @@
 | `stageTemp` | internal/localapi/intermediary.go | `stageTemp(pattern, content) (path, err)` | random-named temp before a root `install` (audit B1) | Fixed /tmp names are a TOCTOU — sudoers globs expect `/tmp/felhom-*-*.ext` |
 | `BUNDLE_FILES` + `Bundle` (mode `bundle`, `--install-bundle`) | configs/felhom-os-apply | the ONE table of root-owned paths + the installer of them | ANY new root-owned file the installer writes (sudoers line, wrapper, unit) — add it to the table, never a new installer fetch (R-840) | The builder (`scripts/build-config-bundle.py`) and the installer read the same table; `test_every_root_file_the_installer_writes_is_in_the_bundle` fails on a path the bundle lacks. Trust files (`/etc/felhom/os-trust.json`, `operator-signers`) are NEVER bundle paths (R17) |
 | `osupdate.ConfigUpdateExecutor` | internal/osupdate/bundle.go | signed op `agent_config_update` {agent_version, bundle_sha256} | delivering the bundle to an installed box | a courier only: the root wrapper re-verifies signature, host, nonce and sha itself |
+| `osupdate.Leg.SendUnsent` / `lockPass` (v0.144.0, R-868) | internal/osupdate/unsent.go | `(ctx) int` | an OS-pass report the agent never sent (killed mid-pass): the wrapper keeps `report-<run>-<layer>-apply.json` beside the plan; the agent deletes it once the hub has it | any new caller that runs an apply pass must hold `lockPass` (flock, across processes) — the sender must never take a running pass's copy |
+| `osupdate.LoadSavedBlock` (v0.144.0, R-866) | internal/osupdate/leg.go | `(planDir) (block, savedAt, ok)` | the hub's newest os_update block as the daemon last received it (`os-update-block.json`) | the debug pass uses it ONLY when the hub cannot be reached, and says so in its header; no saved block → no pass |
 | `guesthook.InstallSnippet` / `Register` | internal/guesthook/install.go | `InstallSnippet(ctx, runner) error` | pre-start self-heal hook install (C1 net) | Same random-temp+install pattern; snippet delegates to the agent binary (no shell logic). Issues `mkdir -p /var/lib/vz/snippets` FIRST (v0.63.0, B2 — fresh boxes lack the dir; sudoers grants exactly that argv) |
 
 ### Disk / format safety (role gates, durable IDs, format guards)

cmd/felhom-agent/main.go

@@ -868,6 +868,12 @@ func runDaemon(cfg config.Config, logger *slog.Logger, logRing *applog.Ring) int
 	logger.Info("felhom-agent daemon starting",
 		"version", version, "host_id", cfg.Hub.HostID, "hub_url", cfg.Hub.URL,
 		"interval_s", hcfg.PollSeconds) // hub key intentionally not logged
+	// R-868 (v0.144.0): an OS pass whose agent was killed kept its report on disk — send it now (a pass that starts
+	// first sends it itself; the pass lock keeps the two apart).
+	// v0.144.1: and again every 5 minutes — the wrapper of a killed pass can finish AFTER the restart (measured).
+	go osLeg.SendUnsentLoop(ctx, 5*time.Minute, func(n int) {
+		logger.Info("osupdate: sent kept report(s)", "count", n)
+	})
 
 	// Reconcile (slice 4) runs alongside the hub loop, sharing the per-guest queue
 	// (doc 03 §10). At slice 4 the desired-state provider is empty (no hub serving
@@ -3575,15 +3581,15 @@ func runSelftestOSUpdate(ctx context.Context, cfg config.Config, logger *slog.Lo
 		return 1
 	}
 	leg := newOSLeg(cfg, client, px, logger)
-	resp, err := client.FetchDesiredState(ctx)
+	blk, source, ok := selftestOSBlock(ctx, client, leg.PlanDir)
-	if err != nil {
+	if !ok {
-		fmt.Fprintln(os.Stderr, "selftest=os-update: desired state:", err)
+		fmt.Fprintln(os.Stderr, "selftest=os-update:", source)
 		return 1
 	}
-	leg.SetBlock(resp.DesiredState.OSUpdate)
+	leg.SetBlock(blk)
 	b := leg.Block()
-	fmt.Printf("=== felhom-agent %s selftest=os-update vmid=%d ring=%d enabled=%v guest-release=%v host-release=%v appliance=%v ===\n",
+	fmt.Printf("=== felhom-agent %s selftest=os-update vmid=%d ring=%d enabled=%v guest-release=%v host-release=%v appliance=%v block=%s ===\n",
-		version, vmid, b.Ring, b.Enabled, b.Release != nil, b.HostRelease != nil, leg.Appliance)
+		version, vmid, b.Ring, b.Enabled, b.Release != nil, b.HostRelease != nil, leg.Appliance, source)
 	start := time.Now()
 	pass := leg.Run(ctx, vmid, "debug")
 	worst := pass.Guest
@@ -3609,6 +3615,24 @@ func runSelftestOSUpdate(ctx context.Context, cfg config.Config, logger *slog.Lo
 	return 1
 }
 
+// selftestOSBlock is the debug pass's os_update block (R-866, v0.144.0): the hub's, fetched fresh; when the hub cannot
+// be reached, the block the daemon last saved — named in the selftest's first line, so a pass with the hub away can
+// be exercised by hand (the daemon's own leg already ran from its last block; the selftest stopped). No saved block
+// and no hub → not run (ok=false), never a guessed block.
+func selftestOSBlock(ctx context.Context, f interface {
+	FetchDesiredState(context.Context) (*hub.DesiredStateResponse, error)
+}, planDir string) (*hub.WireOSUpdate, string, bool) {
+	resp, err := f.FetchDesiredState(ctx)
+	if err == nil {
+		return resp.DesiredState.OSUpdate, "hub", true
+	}
+	saved, at, ok := osupdate.LoadSavedBlock(planDir)
+	if !ok {
+		return nil, fmt.Sprintf("desired state: %v — and no saved block (the daemon saves one when the hub sends it)", err), false
+	}
+	return saved, fmt.Sprintf("SAVED(%s; hub unreachable: %v)", at.UTC().Format(time.RFC3339), err), true
+}
+
 // runSelftestFacts prints the versions the host report carries (R-852, agent v0.142.0) — read-only.
 //
 //	sudo -u felhom-agent felhom-agent --config … --selftest=os-facts -vmid 9201

cmd/felhom-agent/r866_selftest_block_test.go

@@ -0,0 +1,55 @@
+package main
+
+import (
+	"context"
+	"errors"
+	"strings"
+	"testing"
+
+	"gitea.dooplex.hu/admin/felhom-agent/internal/hub"
+	"gitea.dooplex.hu/admin/felhom-agent/internal/osupdate"
+)
+
+type r866Fetcher struct{ err error }
+
+func (f r866Fetcher) FetchDesiredState(context.Context) (*hub.DesiredStateResponse, error) {
+	if f.err != nil {
+		return nil, f.err
+	}
+	r := &hub.DesiredStateResponse{}
+	r.DesiredState.OSUpdate = &hub.WireOSUpdate{Ring: 1, Enabled: true}
+	return r, nil
+}
+
+// R-866 (v0.144.0). THE NIGHT'S SHAPE (A3, Tester 1 box, hub blocked): `selftest=os-update: desired state: hub:
+// transport error … connect: invalid argument` — the debug pass could not run at all. Now it runs from the block the
+// daemon saved, and its header says so.
+// COMPANION RED-PROOF: return at once on a fetch error in selftestOSBlock → "the pass did not run from the saved block".
+func TestR866_DebugPassUsesTheSavedBlockWhenTheHubIsAway(t *testing.T) {
+	dir := t.TempDir()
+	leg := &osupdate.Leg{PlanDir: dir}
+	r := &hub.DesiredStateResponse{}
+	r.DesiredState.OSUpdate = &hub.WireOSUpdate{Ring: 0, Enabled: true}
+	leg.OnDesiredState(context.Background(), r) // the daemon received a block and saved it
+	away := r866Fetcher{err: errors.New("hub: transport error: connect: invalid argument")}
+	b, src, ok := selftestOSBlock(context.Background(), away, dir)
+	if !ok || b == nil || b.Ring != 0 {
+		t.Fatalf("the pass did not run from the saved block: ok=%v block=%+v src=%q", ok, b, src)
+	}
+	if !strings.HasPrefix(src, "SAVED(") || !strings.Contains(src, "hub unreachable") {
+		t.Fatalf("the header must say the block is the saved one: %q", src)
+	}
+	// the hub reachable: its block wins, and the header says "hub"
+	b, src, ok = selftestOSBlock(context.Background(), r866Fetcher{}, dir)
+	if !ok || b.Ring != 1 || src != "hub" {
+		t.Fatalf("hub block not used: %+v %q", b, src)
+	}
+}
+
+// No hub and nothing saved: the pass does not run on a guessed block.
+func TestR866_NoHubNoSavedBlockDoesNotRun(t *testing.T) {
+	_, why, ok := selftestOSBlock(context.Background(), r866Fetcher{err: errors.New("down")}, t.TempDir())
+	if ok || !strings.Contains(why, "no saved block") {
+		t.Fatalf("ok=%v why=%q", ok, why)
+	}
+}

configs/build-golden.sh

@@ -61,7 +61,7 @@ set -euo pipefail
 
 # Script provenance — logged into every bake transcript next to the baked controller tag, so an
 # archive can always be traced to the script that produced it. Bump on any behavior change.
-GOLDEN_SCRIPT_VERSION="3.1.0"
+GOLDEN_SCRIPT_VERSION="3.2.0"
 
 VMID="${1:-9100}"
 TEMPLATE="${2:-local:vztmpl/debian-13-standard_13.1-2_amd64.tar.zst}"
@@ -137,6 +137,48 @@ pct exec "$VMID" -- env GOLDEN_DOCKER_PKGS="$GOLDEN_DOCKER_PKGS" bash -c '
   fi
   dpkg-query -W containerd.io docker-buildx-plugin docker-ce docker-ce-cli docker-ce-rootless-extras docker-compose-plugin 2>/dev/null | sed "s/^/  installed: /"
 '
+# v3.2.0 (Part F of the R-840 brief, `11` §5.3): GOLDEN_GUEST_PKGS = the newest APPROVED guest release, as
+# "name=version …" (the hub's os_releases row for layer guest, IN FORCE — never a cancelled test approval). The bake
+# brings every package the template HAS to exactly that version, under felhom-os-apply's rules: never a package the
+# template lacks (--only-upgrade), never newer than approved, never a removal or a new package (a simulation is checked
+# first and the bake FAILS on either). Empty = no approved guest release in force: the template's versions stay, and
+# the box's first night installs whatever release is approved then. Either way the bake PRINTS the first-night count:
+# how many installed packages are older than the approved version (target 0).
+GOLDEN_GUEST_PKGS="${GOLDEN_GUEST_PKGS:-}"
+pct exec "$VMID" -- env GOLDEN_GUEST_PKGS="$GOLDEN_GUEST_PKGS" bash -c '
+  set -e
+  export DEBIAN_FRONTEND=noninteractive
+  if [ -z "$GOLDEN_GUEST_PKGS" ]; then
+    echo "[golden] no approved guest release given - the template versions stay; first-night count vs an approved release: n/a"
+    echo "[golden] pending Debian upgrades in the baked guest (what a FUTURE approval may bring): $(apt list --upgradable 2>/dev/null | grep -c /)"
+    exit 0
+  fi
+  want=""
+  for nv in $GOLDEN_GUEST_PKGS; do
+    n=${nv%%=*}; v=${nv#*=}
+    cur=$(dpkg-query -W -f="\${Version}" "$n" 2>/dev/null) || continue           # not in the template: never added
+    dpkg --compare-versions "$cur" lt "$v" && want="$want $n=$v"
+  done
+  if [ -n "$want" ]; then
+    sim=$(apt-get -s install --only-upgrade -o Dpkg::Options::=--force-confold $want)
+    if echo "$sim" | grep -q "^Remv "; then echo "[golden] FATAL: the approved guest set would REMOVE a package"; echo "$sim" | grep "^Remv "; exit 1; fi
+    for p in $(echo "$sim" | awk "/^Inst /{print \$2}"); do
+      dpkg-query -W "$p" >/dev/null 2>&1 || { echo "[golden] FATAL: the approved guest set would ADD $p - not in the template"; exit 1; }
+    done
+    apt-get install -y -qq --only-upgrade -o Dpkg::Options::=--force-confold -o Dpkg::Options::=--force-confdef $want >/dev/null
+    echo "[golden] approved guest release installed: $(echo $want | wc -w) package(s) brought to the approved version"
+  else
+    echo "[golden] approved guest release: the template already runs every approved version"
+  fi
+  left=0
+  for nv in $GOLDEN_GUEST_PKGS; do
+    n=${nv%%=*}; v=${nv#*=}
+    cur=$(dpkg-query -W -f="\${Version}" "$n" 2>/dev/null) || continue
+    dpkg --compare-versions "$cur" lt "$v" && { left=$((left+1)); echo "  still older: $n $cur < $v"; }
+  done
+  echo "[golden] first-night count vs the approved guest release: $left (target 0)"
+  [ "$left" -eq 0 ] || { echo "[golden] FATAL: $left package(s) stayed older than the approved release"; exit 1; }
+'
 echo "[golden] baking daemon.json: classic overlay2 driver (containerd-snapshotter OFF) + log rotation …"
 # containerd-snapshotter (Docker 28+/29 default) keeps the IMAGE content store under
 # /var/lib/containerd — which is NOT /var/lib/docker, so it would stay on the OS rootfs and the split

configs/felhom-os-apply

@@ -200,6 +200,32 @@ class Runner:
         if rc != 0:
             raise Refused("R7", f"could not write {path} in the guest")
 
+    def save_report(self, plan_path, report):
+        """R-868: keep an apply pass's report on disk until the agent has sent it (the agent deletes it). Written
+        INTO the agent's own plan dir as root, so: the dir is opened with O_NOFOLLOW and must be a real directory
+        owned by the agent (a symlink swapped in for it is refused); the file is created O_EXCL|O_NOFOLLOW after
+        removing an old one, then handed to the agent (0600). Any failure only loses the copy — never the run."""
+        base = os.path.basename(plan_path)
+        name = "report-" + base[len("plan-"):]
+        dfd = os.open(PLAN_DIR, os.O_RDONLY | os.O_DIRECTORY | os.O_NOFOLLOW)
+        try:
+            st = os.fstat(dfd)
+            if not stat.S_ISDIR(st.st_mode) or st.st_uid != self.agent_uid():
+                raise OSError(f"{PLAN_DIR} is not the agent's own directory")
+            try:
+                os.unlink(name, dir_fd=dfd)
+            except FileNotFoundError:
+                pass
+            fd = os.open(name, os.O_WRONLY | os.O_CREAT | os.O_EXCL | os.O_NOFOLLOW, 0o600, dir_fd=dfd)
+            try:
+                os.write(fd, (json.dumps(report, sort_keys=True) + "\n").encode())
+                os.fchown(fd, self.agent_uid(), -1)
+            finally:
+                os.close(fd)
+        finally:
+            os.close(dfd)
+        return os.path.join(PLAN_DIR, name)
+
     def now(self):
         return time.time()
 
@@ -237,7 +263,14 @@ class Runner:
         os.replace(tmp, NONCE_FILE)
 
     def log(self, line):
-        print(line, file=sys.stderr, flush=True)
+        # R-868 (v0.144.1): the agent that reads stderr may be GONE (killed mid-pass, measured live on demo-hp
+        # 2026-10-05): the write then raises BrokenPipeError, and v0.144.0 died right there — after apt had installed
+        # everything, before the report copy was saved. A dead reader must never stop the pass; the journal still
+        # gets every line. Pinned by AgentDiesMidPass.
+        try:
+            print(line, file=sys.stderr, flush=True)
+        except OSError:
+            pass
         try:
             subprocess.run(["logger", "-t", "felhom-os-apply", line], timeout=10)
         except Exception:
@@ -808,6 +841,16 @@ class Apply:
         plan = self.load_plan()
         self.mode, self.layer, self.vmid, self.select = self.check_plan(plan)
         self.report.update(mode=self.mode, layer=self.layer, release_id=plan.get("release_id"), vmid=self.vmid)
+        # R-868 (v0.144.0): the agent's run id, trigger and ring travel in the report, so a report the agent never
+        # received (it was killed mid-pass) can be sent later from the saved copy. Plain ids only; anything else
+        # is dropped, never refused (the plan's other checks decide).
+        rid, trig, ring = plan.get("run_id"), plan.get("trigger"), plan.get("ring")
+        if isinstance(rid, str) and re.match(r"^[A-Za-z0-9._-]{1,80}$", rid):
+            self.report["run_id"] = rid
+        if isinstance(trig, str) and re.match(r"^[a-z0-9_-]{1,20}$", trig):
+            self.report["trigger"] = trig
+        if ring in (0, 1) and not isinstance(ring, bool):
+            self.report["ring"] = ring
         if self.mode == "facts":
             return self.facts()
         if self.mode == "bundle":
@@ -1027,7 +1070,11 @@ class Apply:
                 self.remove_snapshot_sources()
 
     def download_bytes(self, args):
-        rc, out, _ = self.x(APT_ENV + ["apt-get", "-s", "-o", "Debug::NoLocking=1", "--print-uris", "-q"] + args)
+        # R-865 (v0.144.0): NO `-s`. With `-s` apt prints the simulation ("Inst …") and no URI list, so this summed
+        # 0 B and R8 only ever applied its 500 MB floor (measured 2026-10-04: 0 URIs with -s, 3 URIs without).
+        # `--print-uris` alone downloads nothing — measured on 9202 2026-10-05: the archive cache and the versions
+        # unchanged. Pinned by test_R8_counts_the_real_download / test_download_bytes_never_simulates.
+        rc, out, _ = self.x(APT_ENV + ["apt-get", "-o", "Debug::NoLocking=1", "--print-uris", "-q"] + args)
         total = 0
         for l in out.splitlines():
             m = re.match(r"^'[^']+' \S+ ([0-9]+) ", l)
@@ -1406,7 +1453,18 @@ def main(argv, runner=None, environ=None):
         a.report["failed"] = {"rc": 124, "timeout": str(e.cmd)[:200]}
         rc = 3
     a.report["pass_seconds"] = round(time.time() - t0, 1)
-    print("OSAPPLY-REPORT " + json.dumps(a.report, sort_keys=True))
+    if a.report.get("mode") == "apply":
+        # R-868: BEFORE the stdout line — a killed agent never reads stdout, and this copy is how its report still
+        # reaches the hub (the agent sends an unsent copy when it starts, and deletes it once sent).
+        try:
+            r.save_report(argv[2], a.report)
+        except Exception as e:
+            r.log(f"os-apply: the report copy could not be saved (the run is unaffected): {e}")
+    try:
+        print("OSAPPLY-REPORT " + json.dumps(a.report, sort_keys=True), flush=True)
+    except OSError:
+        # R-868: nobody reads stdout any more (the agent was killed); the copy above carries the report.
+        sys.stdout = open(os.devnull, "w")
     return rc
 
 

configs/test_felhom_os_apply.py

@@ -73,6 +73,7 @@ class Fake:
         self.sig_rc = 0
         self.nonces = {}
         self.clock = 1791115200.0  # 2026-10-04T12:00:00Z
+        self.saved_reports = []  # R-868: (plan path, report) the wrapper kept on disk
         self.files[osapply.TRUST_FILE] = json.dumps({"host_id": "demo-hp-bb76ea", "ring0_slow_lane": False})
         self.stats[osapply.TRUST_FILE] = St(mode=statmod.S_IFREG | 0o644, uid=0)
         self.files[osapply.TRUST_SIGNERS] = 'felhom-op-1 namespaces="felhom-op-v1" ssh-ed25519 AAAA\n'
@@ -113,6 +114,10 @@ class Fake:
     def log(self, line):
         self.logs.append(line)
 
+    def save_report(self, plan_path, report):
+        self.saved_reports.append((plan_path, json.loads(json.dumps(report))))
+        return plan_path.replace("/plan-", "/report-")
+
     def host(self, argv, timeout=600, stdin=None):
         self.calls.append(("host", argv))
         if argv[0] == "/usr/sbin/pct" and argv[1] == "status":
@@ -168,8 +173,8 @@ class Fake:
             if "-f" in a:
                 self.dpkg_audit = ""
                 return 0, "Setting up x (1) ...\n" if getattr(self, "repaired", False) else "", ""
-            if "-s" in a:
+            if "--print-uris" in a or "-s" in a:
-                return self.sim(a)
+                return self.sim(a)  # --print-uris prints and installs nothing, with or without -s (9202, 2026-10-05)
             if "install" in a:
                 if self.install_rc:
                     return self.install_rc, "", "E: boom"
@@ -232,7 +237,14 @@ class Fake:
 
     def sim(self, a):
         if "--print-uris" in a:
-            return 0, "'http://x/libc6.deb' libc6.deb 4000000 SHA256:x\n", ""
+            if "-s" in a:
+                # real apt (measured 9202 2026-10-05): with -s it prints the SIMULATION, no URI list
+                return 0, "Inst libc6 [2.41-12+deb13u4] (2.41-12+deb13u4 Debian:13.7/stable [amd64])\n", ""
+            # real apt's line shape, verbatim from 9202 2026-10-05 (audits/night-fixes-2026-10-05/partC/)
+            return 0, ("Need to get 4347 kB of archives.\n"
+                       "'http://deb.debian.org/debian/pool/main/b/bash/bash_5.2.37-2%2bb10_amd64.deb' bash_5.2.37-2+b10_amd64.deb 1500792 MD5Sum:27b11721fea83d73b96e0f7023863771\n"
+                       "'http://deb.debian.org/debian/pool/main/g/glibc/libc6_2.41-12%2bdeb13u4_amd64.deb' libc6_2.41-12+deb13u4_amd64.deb 2846580 MD5Sum:5559581916477ef1f57ea9f82cecf22e\n"
+                       + getattr(self, "extra_uris", "")), ""
         if "dist-upgrade" in a:
             if getattr(self, "pending_sim", None) is not None and not getattr(self, "_pending_used", False):
                 self._pending_used = True
@@ -273,7 +285,7 @@ class Happy(unittest.TestCase):
         self.assertEqual(rep["pending"][0]["name"], "bash")
         self.assertTrue(any(l.startswith("os-apply: REPAIR ") for l in f.logs), "the repair line must always print")
         self.assertTrue(any(l.startswith("os-apply: DONE rc=0") for l in f.logs))
-        inst = [c for c in f.calls if c[0] == "guest" and "install" in c[2] and "-s" not in c[2] and "-f" not in c[2]]
+        inst = [c for c in f.calls if c[0] == "guest" and "install" in c[2] and "-s" not in c[2] and "-f" not in c[2] and "--print-uris" not in c[2]]
         self.assertTrue(inst and "Dpkg::Options::=--force-confold" in inst[0][2], "must keep existing config files")
 
     def test_already_current_is_a_no_op(self):
@@ -343,7 +355,7 @@ class Refusals(unittest.TestCase):
         self.assertEqual(rc, 2, rep)
         self.assertEqual(rep["refused"]["code"], code, rep)
         self.assertTrue(any(l.startswith(f"os-apply: REFUSED: {code} ") for l in f.logs), f.logs)
-        inst = [c for c in f.calls if c[0] == "guest" and "install" in c[2] and "-s" not in c[2] and "-f" not in c[2]]
+        inst = [c for c in f.calls if c[0] == "guest" and "install" in c[2] and "-s" not in c[2] and "-f" not in c[2] and "--print-uris" not in c[2]]
         self.assertEqual(inst, [], "a refusal must install nothing")
         return rep
 
@@ -454,6 +466,24 @@ class Refusals(unittest.TestCase):
         f.free = 100 * 1024 * 1024
         self.refused(f, "R8")
 
+    # R-865: the download is the real one. 2 GB of URIs, 5 GB free: 5 GB < 3 x 2 GB -> R8, with the size in the line.
+    # COMPANION RED-PROOF: put "-s" back into download_bytes -> 0 B -> no refusal -> this test fails.
+    def test_R8_counts_the_real_download(self):
+        f = Fake()
+        f.free = 5 * 1024 ** 3
+        f.extra_uris = "'http://deb.debian.org/debian/pool/main/b/big/big_1_amd64.deb' big_1_amd64.deb 2000000000 MD5Sum:x\n"
+        rep = self.refused(f, "R8")
+        self.assertIn("download 2004347372 B", str(rep))
+
+    def test_download_bytes_never_simulates(self):
+        f = Fake()
+        rc, rep = run(f)
+        self.assertEqual(rc, 0, rep)
+        calls = [c[2] for c in f.calls if c[0] == "guest" and "--print-uris" in c[2]]
+        self.assertTrue(calls, "download_bytes was never called")
+        for c in calls:
+            self.assertNotIn("-s", c, f"--print-uris with -s prints no URIs: {c}")
+
     def test_R9_guest_locked_by_a_backup(self):
         f = Fake()
         f.files["/etc/pve/lxc/9201.conf"] = CONF_OK + "lock: backup\n"
@@ -962,3 +992,134 @@ class RealSignatureCheck(unittest.TestCase):
 
 if __name__ == "__main__":
     unittest.main()
+
+
+class UnsentReport(unittest.TestCase):
+    """R-868 (v0.144.0): an apply pass keeps its report on disk until the agent has sent it.
+    COMPANION RED-PROOF: drop the r.save_report call in main() -> test_apply_keeps_a_copy fails."""
+
+    def test_apply_keeps_a_copy_with_the_agents_ids(self):
+        f = Fake()
+        f.plan.update(run_id="20261005T0257-ab12", trigger="debug", ring=0)
+        rc, rep = run(f)
+        self.assertEqual(rc, 0, rep)
+        self.assertEqual(len(f.saved_reports), 1, "an apply pass must keep its report on disk")
+        path, saved = f.saved_reports[0]
+        self.assertEqual(path, PLAN)
+        self.assertEqual(saved, rep, "the copy is the report the agent would have read")
+        self.assertEqual((saved["run_id"], saved["trigger"], saved["ring"]), ("20261005T0257-ab12", "debug", 0))
+
+    def test_a_refusal_is_kept_too(self):
+        f = Fake()
+        f.free = 1
+        rc, rep = run(f)
+        self.assertEqual(rc, 2)
+        self.assertEqual(f.saved_reports[0][1]["refused"]["code"], "R8")
+
+    def test_other_modes_keep_nothing(self):
+        f = Fake()
+        f.plan["mode"] = "health"
+        run(f)
+        self.assertEqual(f.saved_reports, [])
+
+    def test_odd_ids_are_dropped_not_trusted(self):
+        f = Fake()
+        f.plan.update(run_id="../../etc/x", trigger="Night; rm", ring=True)
+        rc, rep = run(f)
+        self.assertEqual(rc, 0, rep)
+        for k in ("run_id", "trigger", "ring"):
+            self.assertNotIn(k, rep)
+
+
+class SaveReportOnDisk(unittest.TestCase):
+    """The real Runner.save_report on a temp dir: root writes into the AGENT's directory, so a symlink must never
+    be followed — neither for the directory nor for the file name."""
+
+    def setUp(self):
+        import tempfile
+        self.tmp = tempfile.mkdtemp()
+        self.dir = os.path.join(self.tmp, "os")
+        os.mkdir(self.dir)
+        self.prev = osapply.PLAN_DIR
+        osapply.PLAN_DIR = self.dir
+        self.r = osapply.Runner()
+        self.r.agent_uid = lambda: os.getuid()
+
+    def tearDown(self):
+        import shutil
+        osapply.PLAN_DIR = self.prev
+        shutil.rmtree(self.tmp)
+
+    def test_writes_0600_next_to_the_plan(self):
+        p = self.r.save_report(os.path.join(self.dir, "plan-r1-guest-apply.json"), {"mode": "apply"})
+        self.assertEqual(p, os.path.join(self.dir, "report-r1-guest-apply.json"))
+        st = os.stat(p)
+        self.assertEqual(statmod.S_IMODE(st.st_mode), 0o600)
+        with open(p) as fh:
+            self.assertEqual(json.load(fh), {"mode": "apply"})
+
+    def test_a_symlink_at_the_name_is_replaced_not_followed(self):
+        victim = os.path.join(self.tmp, "victim")
+        with open(victim, "w") as fh:
+            fh.write("untouched")
+        os.symlink(victim, os.path.join(self.dir, "report-r2-guest-apply.json"))
+        self.r.save_report(os.path.join(self.dir, "plan-r2-guest-apply.json"), {"mode": "apply"})
+        with open(victim) as fh:
+            self.assertEqual(fh.read(), "untouched")
+        self.assertFalse(os.path.islink(os.path.join(self.dir, "report-r2-guest-apply.json")))
+
+    def test_a_symlinked_directory_is_refused(self):
+        real = os.path.join(self.tmp, "elsewhere")
+        os.mkdir(real)
+        link = os.path.join(self.tmp, "linked")
+        os.symlink(real, link)
+        osapply.PLAN_DIR = link
+        with self.assertRaises(OSError):
+            self.r.save_report(os.path.join(link, "plan-r3-guest-apply.json"), {"mode": "apply"})
+        self.assertEqual(os.listdir(real), [])
+
+
+class AgentDiesMidPass(unittest.TestCase):
+    """R-868, MEASURED LIVE 2026-10-05 05:45 UTC on demo-hp (agent v0.144.0): the agent was kill -9-ed while apt-get
+    ran; apt finished all 13 packages, but the wrapper's next log line went to a stderr pipe nobody reads any more ->
+    BrokenPipeError -> the wrapper died before save_report: no DONE in the journal, no kept copy, no report.
+    COMPANION RED-PROOF: let Runner.log write to stderr unguarded -> this test fails (BrokenPipeError)."""
+
+    def test_a_dead_reader_does_not_stop_the_report_copy(self):
+        import io, sys, contextlib
+
+        class DeadPipe(io.TextIOBase):
+            dead = False
+            def write(self, s):
+                if DeadPipe.dead:
+                    raise BrokenPipeError(32, "Broken pipe")
+                return len(s)
+            def flush(self):
+                if DeadPipe.dead:
+                    raise BrokenPipeError(32, "Broken pipe")
+
+        class DyingFake(Fake):
+            def emulate(self, argv):
+                a = [x for x in argv if not re.match(r"^[A-Z_]+=", x) and x != "env"]
+                if a and a[0] == "apt-get" and "install" in a and "-s" not in a and "--print-uris" not in a:
+                    DeadPipe.dead = True  # the agent is killed while apt-get runs
+                return super().emulate(argv)
+
+        f = DyingFake()
+        journal = []
+        f.log = lambda line: osapply.Runner.log(f, line)  # the REAL log(): stderr, then the journal
+        prev_run = osapply.subprocess.run
+        osapply.subprocess.run = lambda argv, *a, **kw: (journal.append(argv[-1]) if argv[0] == "logger"
+                                                         else prev_run(argv, *a, **kw))  # never the real `logger`
+        prev_err, prev_out = sys.stderr, sys.stdout
+        sys.stderr, sys.stdout = DeadPipe(), DeadPipe()
+        try:
+            rc = osapply.main(["felhom-os-apply", "--plan", PLAN], runner=f)
+        finally:
+            sys.stderr, sys.stdout = prev_err, prev_out
+            osapply.subprocess.run = prev_run
+            DeadPipe.dead = False
+        self.assertEqual(rc, 0)
+        self.assertEqual(len(f.saved_reports), 1, "the kept copy is the only way this report reaches the hub")
+        self.assertEqual(len(f.saved_reports[0][1]["upgraded"]), 2)
+        self.assertTrue(any(l.startswith("os-apply: DONE") for l in journal), "the journal must still get the DONE line")

internal/osupdate/dockerjob.go

@@ -73,6 +73,9 @@ func (e DockerStepExecutor) Execute(ctx context.Context, op string, params json.
 // RunDockerSigned is one signed Docker step (ring 1 or an undo): live-restore first (decision 87, a no-op when on),
 // then the docker layer with the signed envelope, which the wrapper verifies itself.
 func (l *Leg) RunDockerSigned(ctx context.Context, vmid int, p DockerStepParams, blob []byte, sig string) Report {
+	unlock := l.lockPass(true)
+	defer unlock()
+	l.sendUnsentLocked(ctx) // R-868
 	runID := l.now().UTC().Format("20060102T150405Z")
 	lg := l.log().With("run", runID, "vmid", vmid, "trigger", "signed", "release", p.ReleaseID, "undo", p.Undo)
 	if err := l.EnsureLiveRestore(ctx, runID, vmid); err != nil {

internal/osupdate/leg.go

@@ -71,16 +71,16 @@ type Container struct {
 // Health is one health reading. Guest layer: DockerOK..Containers. Host layer: HostServices, GuestRunning and the
 // guest's own reading in Guest.
 type Health struct {
-	DockerOK     bool                 `json:"docker_ok"`
+	DockerOK   bool                 `json:"docker_ok"`
-	NetworkOK    bool                 `json:"network_ok"`
+	NetworkOK  bool                 `json:"network_ok"`
-	Controller   string               `json:"controller"`
+	Controller string               `json:"controller"`
-	Containers   map[string]Container `json:"containers"`
+	Containers map[string]Container `json:"containers"`
 	// ControllerDockerOK: the controller reaches the engine from INSIDE its container (R-858, wrapper ≥ v0.142.1;
 	// nil from an older wrapper = not checked). Its own health check stayed "healthy" while it was blind.
-	ControllerDockerOK *bool `json:"controller_docker_ok,omitempty"`
+	ControllerDockerOK *bool             `json:"controller_docker_ok,omitempty"`
-	HostServices map[string]string    `json:"host_services,omitempty"`
+	HostServices       map[string]string `json:"host_services,omitempty"`
-	GuestRunning *bool                `json:"guest_running,omitempty"`
+	GuestRunning       *bool             `json:"guest_running,omitempty"`
-	Guest        *Health              `json:"guest,omitempty"`
+	Guest              *Health           `json:"guest,omitempty"`
 }
 
 // WrapperReport is the wrapper's OSAPPLY-REPORT object.
@@ -106,6 +106,13 @@ type WrapperReport struct {
 	LiveRestore         json.RawMessage `json:"live_restore"`
 	Facts               json.RawMessage `json:"facts"`
 	Bundle              json.RawMessage `json:"bundle"` // the config bundle's result (R-840, mode "bundle")
+	// R-868 (v0.144.0): the agent's ids, echoed from the plan, so a report kept on disk can be sent without the
+	// agent process that started the pass. ReleaseID / VMID were always in the report.
+	RunID     string `json:"run_id"`
+	Trigger   string `json:"trigger"`
+	Ring      *int   `json:"ring"`
+	ReleaseID string `json:"release_id"`
+	VMID      int    `json:"vmid"`
 }
 
 func (w WrapperReport) refused() bool { return len(w.Refused) > 0 && string(w.Refused) != "null" }
@@ -136,6 +143,8 @@ type Report struct {
 	DockerEngine        string          `json:"docker_engine,omitempty"` // docker layer: the engine after the step
 	Authority           string          `json:"authority,omitempty"`     // docker layer: ring0 | signed
 	Undo                bool            `json:"undo,omitempty"`          // docker layer: a signed undo (downgrade)
+
+	unsent string // R-868: the wrapper's kept copy of this pass's report — deleted once the hub has it
 }
 
 // Reporter posts a report to the hub (*hub.Client).
@@ -162,14 +171,65 @@ type Leg struct {
 	block *hub.WireOSUpdate
 }
 
+// planFile / reportFile: the plan the agent writes and the copy of the report the wrapper keeps beside it (R-868).
+func planFile(dir, runID, layer, mode string) string {
+	return filepath.Join(dir, fmt.Sprintf("plan-%s-%s-%s.json", runID, layer, mode))
+}
+
+func reportFile(dir, runID, layer, mode string) string {
+	return filepath.Join(dir, fmt.Sprintf("report-%s-%s-%s.json", runID, layer, mode))
+}
+
+func (l *Leg) planDir() string {
+	if l.PlanDir == "" {
+		return DefaultPlanDir
+	}
+	return l.PlanDir
+}
+
 // OnDesiredState stores the hub's os_update block (desired.RawConsumer — store only, never block).
 func (l *Leg) OnDesiredState(_ context.Context, resp *hub.DesiredStateResponse) {
 	if resp == nil {
 		return
 	}
 	l.mu.Lock()
-	defer l.mu.Unlock()
 	l.block = resp.DesiredState.OSUpdate
+	l.mu.Unlock()
+	l.saveBlock(resp.DesiredState.OSUpdate)
+}
+
+// SavedBlockFile is the hub's newest os_update block as the daemon last received it (R-866, v0.144.0): the debug
+// pass falls back to it when the hub cannot be reached, and says so.
+const SavedBlockFile = "os-update-block.json"
+
+type savedBlock struct {
+	SavedAt time.Time         `json:"saved_at"`
+	Block   *hub.WireOSUpdate `json:"block"`
+}
+
+func (l *Leg) saveBlock(b *hub.WireOSUpdate) {
+	dir := l.planDir()
+	if err := os.MkdirAll(dir, 0o700); err != nil {
+		return
+	}
+	body, _ := json.Marshal(savedBlock{SavedAt: l.now().UTC(), Block: b})
+	tmp := filepath.Join(dir, SavedBlockFile+".tmp")
+	if err := os.WriteFile(tmp, body, 0o600); err == nil {
+		_ = os.Rename(tmp, filepath.Join(dir, SavedBlockFile))
+	}
+}
+
+// LoadSavedBlock reads the block the daemon saved (R-866). ok=false: none saved yet.
+func LoadSavedBlock(dir string) (b *hub.WireOSUpdate, savedAt time.Time, ok bool) {
+	raw, err := os.ReadFile(filepath.Join(dir, SavedBlockFile))
+	if err != nil {
+		return nil, time.Time{}, false
+	}
+	var s savedBlock
+	if json.Unmarshal(raw, &s) != nil {
+		return nil, time.Time{}, false
+	}
+	return s.Block, s.SavedAt, true
 }
 
 // Block returns the newest os_update block. No block (an older hub, or nothing fetched yet) = ring 1, ON, no
@@ -352,15 +412,12 @@ func DockerHealthVerdict(before, after *Health, wantEngine, gotEngine string) (b
 
 // call writes the plan and runs the wrapper once.
 func (l *Leg) call(ctx context.Context, runID string, plan map[string]any) (WrapperReport, error) {
-	dir := l.PlanDir
+	dir := l.planDir()
-	if dir == "" {
-		dir = DefaultPlanDir
-	}
 	if err := os.MkdirAll(dir, 0o700); err != nil {
 		return WrapperReport{}, fmt.Errorf("osupdate: plan dir: %w", err)
 	}
 	b, _ := json.Marshal(plan)
-	path := filepath.Join(dir, fmt.Sprintf("plan-%s-%s-%s.json", runID, plan["layer"], plan["mode"]))
+	path := planFile(dir, runID, fmt.Sprint(plan["layer"]), fmt.Sprint(plan["mode"]))
 	if err := os.WriteFile(path, b, 0o600); err != nil {
 		return WrapperReport{}, fmt.Errorf("osupdate: write plan: %w", err)
 	}
@@ -394,6 +451,9 @@ type Pass struct {
 // Run is one pass: the guest layer, then (on an appliance, after a good guest step) the host layer, then (ring 0
 // only, after good earlier steps) the Docker engine set. trigger is "night" or "debug".
 func (l *Leg) Run(ctx context.Context, vmid int, trigger string) Pass {
+	unlock := l.lockPass(true)
+	defer unlock()
+	l.sendUnsentLocked(ctx) // R-868: a report a killed agent never sent goes first
 	g, h := l.runFast(ctx, vmid, trigger)
 	p := Pass{Guest: g, Host: h}
 	if g.Outcome == "skipped" {
@@ -521,7 +581,8 @@ func (l *Leg) runLayer(ctx context.Context, runID, layer string, vmid int, trigg
 	lg.Info("osupdate: START", "enabled", blk.Enabled, "release", rel.ID)
 
 	plan := map[string]any{"release_id": rel.ID, "layer": layer, "lane": lane, "vmid": vmid, "snapshot": rel.Snapshot,
-		"packages": []Package{}, "mode": "apply", "select": "listed"}
+		"packages": []Package{}, "mode": "apply", "select": "listed",
+		"run_id": runID, "trigger": trigger, "ring": blk.Ring} // R-868: echoed into the wrapper's kept copy
 	if rel.ID == "" {
 		plan["release_id"] = "none"
 	}
@@ -554,6 +615,9 @@ func (l *Leg) runLayer(ctx context.Context, runID, layer string, vmid int, trigg
 	}
 	rep.Mode = plan["mode"].(string)
 	wr, err := l.call(ctx, runID, plan)
+	if rep.Mode == "apply" {
+		rep.unsent = reportFile(l.planDir(), runID, layer, rep.Mode) // the wrapper kept a copy (R-868)
+	}
 	switch {
 	case err != nil:
 		rep.Outcome, rep.HealthReason = "failed", err.Error()
@@ -684,7 +748,11 @@ func (l *Leg) finish(ctx context.Context, lg *slog.Logger, rep Report) Report {
 		rctx, cancel := context.WithTimeout(context.WithoutCancel(ctx), time.Minute)
 		defer cancel()
 		if err := l.Hub.PostOSReport(rctx, body); err != nil {
-			lg.Warn("osupdate: reporting to the hub failed (the run itself is done)", "err", err)
+			lg.Warn("osupdate: reporting to the hub failed (the run itself is done; the kept copy is sent at the next start or pass)", "err", err)
+		} else if rep.unsent != "" {
+			if rerr := os.Remove(rep.unsent); rerr != nil && !os.IsNotExist(rerr) {
+				lg.Warn("osupdate: could not delete the sent report's kept copy (it may be sent twice)", "path", rep.unsent, "err", rerr)
+			}
 		}
 	}
 	return rep

internal/osupdate/leg_test.go

@@ -3,6 +3,7 @@ package osupdate
 import (
 	"context"
 	"encoding/json"
+	"fmt"
 	"io"
 	"os"
 	"os/exec"
@@ -21,6 +22,7 @@ type fakeWrapper struct {
 	applyRep  map[string]WrapperReport // per layer
 	healthSeq map[string][]*Health     // per layer: answers to successive "health" calls
 	plans     []map[string]any
+	keep      bool // R-868: like the real wrapper, keep an apply report beside the plan
 }
 
 func yes() *bool { b := true; return &b }
@@ -72,6 +74,22 @@ func (f *fakeWrapper) Run(_ context.Context, name string, args ...string) ([]byt
 			rep.Health = ok
 		}
 	}
+	if f.keep && plan["mode"] == "apply" {
+		kept := rep
+		kept.Layer, kept.RunID, _ = layer, fmt.Sprint(plan["run_id"]), 0
+		if tr, ok := plan["trigger"].(string); ok {
+			kept.Trigger = tr
+		}
+		if r, ok := plan["ring"].(float64); ok {
+			ri := int(r)
+			kept.Ring = &ri
+		}
+		kb, _ := json.Marshal(kept)
+		dst := filepath.Join(filepath.Dir(args[1]), "report-"+strings.TrimPrefix(filepath.Base(args[1]), "plan-"))
+		if err := os.WriteFile(dst, kb, 0o600); err != nil {
+			f.t.Fatal(err)
+		}
+	}
 	out, _ := json.Marshal(rep)
 	return []byte("OSAPPLY-REPORT " + string(out) + "\n"), []byte("os-apply: DONE rc=0\n"), nil
 }

internal/osupdate/unsent.go

@@ -0,0 +1,197 @@
+package osupdate
+
+import (
+	"context"
+	"encoding/json"
+	"os"
+	"path/filepath"
+	"strings"
+	"syscall"
+	"time"
+
+	"gitea.dooplex.hu/admin/felhom-agent/internal/hub"
+)
+
+// ── R-868 (v0.144.0): a pass whose agent was killed still reports ─────────────────────────────────────
+//
+// MEASURED 2026-10-05 02:57 UTC on demo-hp (night drill A5): the debug pass and the agent daemon were kill -9-ed while
+// apt-get ran. The root wrapper (its own process under sudo) finished all six packages, but the agent that would have
+// read its stdout and posted the report was gone; the hub never learned what the pass installed.
+//
+// THE MECHANISM: the wrapper writes its apply report to <plan dir>/report-<run>-<layer>-apply.json BEFORE printing
+// it (configs/felhom-os-apply save_report). The agent deletes that copy once the hub has the report (finish). A copy
+// still on disk is a report nobody sent: SendUnsent posts it — at the agent's start, and before every pass — and then
+// deletes it. A pass lock (flock on <plan dir>/pass.lock, released by the kernel when a process dies) keeps the
+// sender from picking up the copy of a pass that is still running, also across the daemon and a selftest process.
+// Pinned by TestR868_* (unsent_test.go).
+
+// lockPass takes the pass lock. block=false returns ok=false at once when another pass holds it. A lock that cannot
+// be opened at all (no plan dir yet) does not stop a pass: the unlock is then a no-op.
+func (l *Leg) lockPass(block bool) (unlock func()) {
+	u, _ := l.tryLockPass(block)
+	return u
+}
+
+func (l *Leg) tryLockPass(block bool) (unlock func(), ok bool) {
+	dir := l.planDir()
+	_ = os.MkdirAll(dir, 0o700)
+	f, err := os.OpenFile(filepath.Join(dir, "pass.lock"), os.O_CREATE|os.O_RDWR, 0o600)
+	if err != nil {
+		l.log().Warn("osupdate: pass lock unavailable — continuing without it", "err", err)
+		return func() {}, true
+	}
+	how := syscall.LOCK_EX
+	if !block {
+		how |= syscall.LOCK_NB
+	}
+	if err := syscall.Flock(int(f.Fd()), how); err != nil {
+		f.Close()
+		return func() {}, false
+	}
+	return func() { _ = syscall.Flock(int(f.Fd()), syscall.LOCK_UN); f.Close() }, true
+}
+
+// SendUnsent posts every report a pass kept on disk and nobody sent (R-868). It skips when a pass runs now (that
+// pass sends them first). Called at the agent's start.
+func (l *Leg) SendUnsent(ctx context.Context) int {
+	unlock, ok := l.tryLockPass(false)
+	if !ok {
+		l.log().Info("osupdate: a pass is running — its start sends any kept report")
+		return 0
+	}
+	defer unlock()
+	return l.sendUnsentLocked(ctx)
+}
+
+// SendUnsentLoop runs SendUnsent now and then every `every` until ctx ends (v0.144.1). MEASURED live on demo-hp
+// 2026-10-05: after a kill -9 the daemon restarted in ~5 s, while the orphaned root wrapper was still installing — its
+// copy appeared ~7 s AFTER the start-time sender had looked. One look at start is therefore not enough. A glob of the
+// plan dir every few minutes costs nothing; the pass lock keeps it off a running pass. Pinned by
+// TestR868_ACopyWrittenAfterTheStartIsSentByTheLoop.
+func (l *Leg) SendUnsentLoop(ctx context.Context, every time.Duration, onSent func(int)) {
+	for {
+		if n := l.SendUnsent(ctx); n > 0 && onSent != nil {
+			onSent(n)
+		}
+		select {
+		case <-ctx.Done():
+			return
+		case <-time.After(every):
+		}
+	}
+}
+
+func (l *Leg) sendUnsentLocked(ctx context.Context) int {
+	if l.Hub == nil {
+		return 0 // nobody to send to: keep the copies for a process that has the hub
+	}
+	files, _ := filepath.Glob(filepath.Join(l.planDir(), "report-*.json"))
+	sent := 0
+	for _, f := range files {
+		b, err := os.ReadFile(f)
+		if err != nil {
+			l.log().Warn("osupdate: a kept report cannot be read", "path", f, "err", err)
+			continue
+		}
+		var wr WrapperReport
+		if err := json.Unmarshal(b, &wr); err != nil || wr.Layer == "" {
+			l.log().Warn("osupdate: a kept report is not a report — moved aside", "path", f, "err", err)
+			_ = os.Rename(f, f+".bad")
+			continue
+		}
+		rep := l.reportFromKept(ctx, wr, f)
+		lg := l.log().With("run", rep.RunID, "layer", rep.Layer, "vmid", rep.VMID, "ring", rep.Ring, "trigger", rep.Trigger)
+		lg.Info("osupdate: sending a report the agent never sent (the agent stopped mid-pass, R-868)", "path", f)
+		before := rep.unsent
+		_ = l.finish(ctx, lg, rep)
+		if _, err := os.Stat(before); os.IsNotExist(err) {
+			sent++
+			// the pass's plan file is left behind too when the agent was killed inside call()
+			_ = os.Remove(filepath.Join(filepath.Dir(f), "plan-"+strings.TrimPrefix(filepath.Base(f), "report-")))
+		}
+	}
+	return sent
+}
+
+// reportFromKept builds the hub report from a kept wrapper report, as runLayer would have. Health: the copy's own
+// before/after reading; when that is not healthy after an install, one fresh reading (services restart after an
+// install, and the pass that would have waited for them is gone).
+func (l *Leg) reportFromKept(ctx context.Context, wr WrapperReport, path string) Report {
+	ring := 1
+	if wr.Ring != nil {
+		ring = *wr.Ring
+	}
+	runID, trigger := wr.RunID, wr.Trigger
+	if runID == "" {
+		runID = strings.TrimSuffix(strings.TrimPrefix(filepath.Base(path), "report-"), ".json")
+	}
+	if trigger == "" {
+		trigger = "unknown"
+	}
+	rep := Report{RunID: runID, Layer: wr.Layer, Trigger: trigger, Mode: wr.Mode, Ring: ring, ReleaseID: wr.ReleaseID,
+		VMID: wr.VMID, unsent: path}
+	prefix := "sent after the agent stopped mid-pass (R-868)"
+	switch {
+	case wr.refused():
+		rep.Outcome, rep.Refused, rep.HealthReason = "refused", wr.Refused, prefix
+		return rep
+	case wr.failed():
+		rep.Outcome, rep.Refused = "failed", wr.Failed
+	case len(wr.Upgraded) == 0:
+		rep.Outcome = "nothing"
+	default:
+		rep.Outcome = "applied"
+	}
+	rep.Upgraded, rep.PassSeconds = wr.Upgraded, wr.PassSeconds
+	rep.DockerEngine, rep.Authority, rep.Undo = wr.DockerEngine, wr.Authority, wr.Undo
+	wantEngine := ""
+	for _, u := range wr.Upgraded {
+		if u.Name == "docker-ce" {
+			wantEngine = EngineOf(u.Version)
+		}
+	}
+	verdict := func(h *Health) (bool, string) {
+		switch wr.Layer {
+		case LayerDocker:
+			return DockerHealthVerdict(wr.HealthBefore, h, wantEngine, wr.DockerEngine)
+		case LayerHost:
+			t := hub.TunnelUnknown
+			if l.Tunnel != nil {
+				t, _ = l.Tunnel.Status(ctx)
+			}
+			return HostHealthVerdict(wr.HealthBefore, h, t)
+		}
+		return HealthVerdict(wr.HealthBefore, h)
+	}
+	ok, why := verdict(wr.HealthAfter)
+	if !ok && len(wr.Upgraded) > 0 && wr.VMID > 0 {
+		lane := "fast"
+		if wr.Layer == LayerDocker {
+			lane = "slow"
+		}
+		if hr, err := l.call(ctx, "kept-"+runID, map[string]any{"release_id": "kept", "layer": wr.Layer, "lane": lane,
+			"vmid": wr.VMID, "mode": "health", "packages": []Package{}}); err == nil && hr.Health != nil {
+			ok, why = verdict(hr.Health)
+		}
+	}
+	rep.Healthy, rep.HealthReason = ok, prefix
+	if why != "" {
+		rep.HealthReason = prefix + ": " + why
+	}
+	if !ok && rep.Outcome == "applied" {
+		rep.Outcome = "health_failed"
+	}
+	rep.Installed, rep.Pending = wr.Installed, wr.Pending
+	rep.RestartNeeded, rep.DockerRestartNeeded, rep.RebootNeeded = wr.RestartNeeded, wr.DockerRestartNeeded, wr.RebootNeeded
+	rep.RebootScanned = wr.RebootScanned
+	if wr.Layer == LayerDocker {
+		rep.Installed, rep.Pending = onlyDocker(wr.Installed), onlyDockerPending(wr.Pending)
+	} else {
+		planned := map[string]bool{}
+		for _, u := range wr.Upgraded {
+			planned[u.Name] = true
+		}
+		rep.NotCovered = notCovered(wr.Pending, ring, planned)
+	}
+	return rep
+}

internal/osupdate/unsent_test.go

@@ -0,0 +1,147 @@
+package osupdate
+
+import (
+	"context"
+	"encoding/json"
+	"errors"
+	"os"
+	"path/filepath"
+	"testing"
+	"time"
+
+	"gitea.dooplex.hu/admin/felhom-agent/internal/hub"
+)
+
+// R-868 (v0.144.0). THE NIGHT'S SHAPE (A5, demo-hp 2026-10-05 02:57 UTC): the wrapper finished six packages, the agent
+// was kill -9-ed before it read the report; the hub never got it. Here: the wrapper's kept copy and the plan file are
+// on disk, a NEW agent process starts — it must send exactly one `applied` report and delete both files.
+// COMPANION RED-PROOF: drop the SendUnsent body (return 0) → "the hub got no report".
+func TestR868_KilledPassIsReportedAtStart(t *testing.T) {
+	w := &fakeWrapper{t: t}
+	l, h := newLeg(t, w, &hub.WireOSUpdate{Ring: 0, Enabled: true})
+	ring := 0
+	kept := WrapperReport{Mode: "apply", Layer: LayerGuest, RunID: "20261005T025700Z", Trigger: "debug", Ring: &ring, VMID: 9201,
+		ReleaseID: "ring0-20261005T025700Z", HealthBefore: guestOK(), HealthAfter: guestOK(),
+		Upgraded: []Package{{Name: "libc6", Version: "u4"}, {Name: "openssl", Version: "u3"}}}
+	b, _ := json.Marshal(kept)
+	rp := reportFile(l.PlanDir, kept.RunID, LayerGuest, "apply")
+	pp := planFile(l.PlanDir, kept.RunID, LayerGuest, "apply")
+	must(t, os.WriteFile(rp, b, 0o600))
+	must(t, os.WriteFile(pp, []byte("{}"), 0o600))
+	if n := l.SendUnsent(context.Background()); n != 1 {
+		t.Fatalf("sent %d, want 1", n)
+	}
+	if len(h.reports) != 1 {
+		t.Fatalf("the hub got no report (or several): %+v", h.reports)
+	}
+	r := h.reports[0]
+	if r.Outcome != "applied" || !r.Healthy || r.Trigger != "debug" || r.RunID != kept.RunID || r.Ring != 0 || len(r.Upgraded) != 2 || r.VMID != 9201 {
+		t.Fatalf("report = %+v", r)
+	}
+	for _, p := range []string{rp, pp} {
+		if _, err := os.Stat(p); !os.IsNotExist(err) {
+			t.Fatalf("%s still on disk after the hub got it", filepath.Base(p))
+		}
+	}
+	// a second start sends nothing again — no duplicate report
+	if n := l.SendUnsent(context.Background()); n != 0 || len(h.reports) != 1 {
+		t.Fatalf("sent again: %d, reports %d", n, len(h.reports))
+	}
+}
+
+// A normal pass: the hub gets ONE report per layer and the kept copies are gone after it (nothing resent later).
+// COMPANION RED-PROOF: drop the os.Remove(rep.unsent) in finish → the next pass resends → "2 guest reports".
+func TestR868_NormalPassLeavesNoCopyAndNoDuplicate(t *testing.T) {
+	w := &fakeWrapper{t: t, keep: true, applyRep: map[string]WrapperReport{LayerGuest: {Upgraded: []Package{{Name: "libc6", Version: "u4"}}}}}
+	l, h := newLeg(t, w, &hub.WireOSUpdate{Ring: 0, Enabled: true})
+	l.Run(context.Background(), 9201, "debug")
+	left, _ := filepath.Glob(filepath.Join(l.PlanDir, "report-*.json"))
+	if len(left) != 0 {
+		t.Fatalf("kept copies left after the hub got them: %v", left)
+	}
+	l.Run(context.Background(), 9201, "debug") // the next pass sends kept copies first
+	guest := 0
+	for _, r := range h.reports {
+		if r.Layer == LayerGuest && r.Outcome == "applied" {
+			guest++
+		}
+	}
+	if guest != 2 {
+		t.Fatalf("%d guest reports for 2 passes (a duplicate or a loss)", guest)
+	}
+}
+
+type failingHub struct{ n int }
+
+func (h *failingHub) PostOSReport(context.Context, []byte) error {
+	h.n++
+	return errors.New("hub away")
+}
+
+// The hub away: the copy stays, and goes at the next chance.
+func TestR868_HubAwayKeepsTheCopy(t *testing.T) {
+	w := &fakeWrapper{t: t, keep: true, applyRep: map[string]WrapperReport{LayerGuest: {Upgraded: []Package{{Name: "libc6", Version: "u4"}}}}}
+	l, _ := newLeg(t, w, &hub.WireOSUpdate{Ring: 0, Enabled: true})
+	l.Appliance = false
+	l.Hub = &failingHub{}
+	l.Run(context.Background(), 9201, "night")
+	left, _ := filepath.Glob(filepath.Join(l.PlanDir, "report-*.json"))
+	if len(left) != 2 { // ring 0: the guest step and the Docker step each kept one
+		t.Fatalf("the copies must stay while the hub is away: %v", left)
+	}
+	h := &fakeHub{}
+	l.Hub = h
+	if n := l.SendUnsent(context.Background()); n != 2 {
+		t.Fatalf("sent %d: %+v", n, h.reports)
+	}
+	for _, r := range h.reports {
+		if r.Trigger != "night" || r.Ring != 0 {
+			t.Fatalf("the kept report lost its ids: %+v", r)
+		}
+	}
+}
+
+// A pass in progress holds the lock: the sender at start must not take that pass's copy (it would be sent twice).
+func TestR868_RunningPassKeepsTheSenderOff(t *testing.T) {
+	w := &fakeWrapper{t: t}
+	l, h := newLeg(t, w, nil)
+	must(t, os.WriteFile(reportFile(l.PlanDir, "r1", LayerGuest, "apply"), []byte(`{"mode":"apply","layer":"guest"}`), 0o600))
+	unlock := l.lockPass(true)
+	if n := l.SendUnsent(context.Background()); n != 0 || len(h.reports) != 0 {
+		t.Fatalf("sent while a pass ran: %d", n)
+	}
+	unlock()
+	if n := l.SendUnsent(context.Background()); n != 1 {
+		t.Fatalf("not sent after the pass: %d", n)
+	}
+}
+
+// v0.144.1 — THE LIVE SHAPE (demo-hp 2026-10-05 05:45 UTC): the restarted daemon looked at 05:45:09, the orphaned
+// wrapper wrote its copy at ~05:45:16. The loop must still send it.
+// COMPANION RED-PROOF: make SendUnsentLoop return after the first look → "the late copy was never sent".
+func TestR868_ACopyWrittenAfterTheStartIsSentByTheLoop(t *testing.T) {
+	w := &fakeWrapper{t: t}
+	l, h := newLeg(t, w, nil)
+	ctx, cancel := context.WithCancel(context.Background())
+	defer cancel()
+	sent := make(chan int, 4)
+	go l.SendUnsentLoop(ctx, 20*time.Millisecond, func(n int) { sent <- n })
+	time.Sleep(50 * time.Millisecond) // the start-time look found nothing
+	must(t, os.WriteFile(reportFile(l.PlanDir, "late", LayerGuest, "apply"),
+		[]byte(`{"mode":"apply","layer":"guest","run_id":"late","trigger":"debug","ring":0,"vmid":9201,"upgraded":[{"name":"openssl","version":"u3"}]}`), 0o600))
+	select {
+	case n := <-sent:
+		if n != 1 || len(h.reports) != 1 || h.reports[0].RunID != "late" || h.reports[0].Outcome == "" {
+			t.Fatalf("sent %d: %+v", n, h.reports)
+		}
+	case <-time.After(3 * time.Second):
+		t.Fatal("the late copy was never sent")
+	}
+}
+
+func must(t *testing.T, err error) {
+	t.Helper()
+	if err != nil {
+		t.Fatal(err)
+	}
+}